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Process Variables Monitoring and Self-adjustment

Features with iPush® Embedded
  1. Easily meet the requirements of manufacturing process monitoring, measurement/process data sharing between processes, and production automatic adjustment.
  2. Enable real-time messaging between Shop Floor, MES, and ERP system.
  3. Customers can monitor manufacturing process directly, and get the real-time situation reports of their order.
 
Implementing manufacturing process monitoring with iPush® Embedded in WinCon-8000

Shop Floor manufacturing process monitoring.
  1. Real-time monitoring results are delivered to control center and other control units through iPush® Embedded in WinCon-8000.
  2. Related manufacturing procedures can automatically adjust speed of production according to received real-time messages.
  3. Control center can immediately reacts to real-time alarm when abnormal situation occurs. At the same time, MES can also receive the same alert, take actions and inform ERP/MRP about this situation.
  4. Benefits
    1. Prevent delay in damage control when abnormal situation occur.
    2. Intelligent adjustment of production procedures allows staff to take further control of the monitoring work, with least efforts.
    3. Implement pull production system smoothly, and improve quality control within the manufacturing process.
Build a real-time messaging platform between Shop floor system, MES system, and ERP system.
  1. Real-time monitoring results of each production procedure are delivered to control center through iPushR Embedded in WinCon-8000.
  2. MES is able to forecast the quality of WIPs, conditions and capacity of facilities, energy consumption according to the analyzed monitoring results, and then adjust production procedures as soon as possible.
  3. Thus, MES can provide real-time and cost-effective information of resources, production cycle and estimated production schedule for ERP/MRP.
Allow Customers to monitor production line directly.
Customers are able to access plant network and receive real-time messages sent by iPushR Embedded in WinCon-8000, such as specified MRP/ERP status, production gradation, !Ketc.

Figure 1. Manufacturing process monitoring with iPush® Embedded
Examples
  1. Job shop, OEM, ODM, batch production industries textile industry: Semiconductor foundry, IC packaging and testing industry, automobile industry, PC/notebook industry, motherboard industry, !Ketc.
  2. Process industries: Cement industry, steel industry, metals industry, chemical industry, powder industry, !Ketc.